Phase Change Material (PCM) in a Finned Tube CFD Simulation
Phase Change Materials (PCM) are materials with organic compounds that can absorb and store a large amount of latent heat energy.
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Thermal energy storage in PCM is obtained during the phase change process, so that during the phase change from solid to liquid, it absorbs heat from the environment and during liquid-to-solid phase change, returns heat to the environment. PCMs have a variety of melting (Liquidus) or freezing (solidus) temperatures and therefore used in cooling and heating systems; These materials receive solar energy in the form of latent heat and melt in warm days, and then return the heat to the environment again in the cool night, by changing the phase and solidification and melting process.
Problem Description for PCM simulation
The present issue deals with the simulation of PCM. PCMs are embedded in a three-layer tube heat exchanger as a latent heat storage tank; The inner tube body and its fins are made of copper which has good Thermal Conductivity and the fluid in the inner tube is liquid silicone type and also the PCM is Erythritol. Since the nature of the PCMs of the present model is based on the phase change between the two solid and liquid phases, a Solidification and Melting module is used for CFD simulation. The simulation process is performed over 12,000 seconds. The purpose of the present study is to investigate the fluid and thermal behavior of the phase change materials and the fluid mass fraction in the solid-liquid mixture, based on the dimensions and physical conditions of the tube fins as well as the properties of the internal fluid.
Assumption for PCM CFD Simulation
There are several assumptions that used for the present simulation:
The solver is Pressure-Based.
The simulation is Transient (Unsteady).
Gravity Force is ignored.
Geometry and Mesh
The 3-D geometry of the model was designed by Design Modeler software. The present model is consist of an outer tube with a concentric inner tube with a lower radius and eight welded fins on the body. The liquid flows through the inner tube and the inner tube and its fins thickness is considered as the Wall, with the PCM in the space between the two tubes. Due to the symmetrical geometric structure of the model, it is possible to simulate a 3-D segment with a cross-sectional area as much as one eighth of the original 3-D model.
To mesh the present model, we have used ANSYS Meshing software and Hybrid (structured and unstructured) mesh. The element number is 107718.
CFD Simulation Set-Up
Here is the summaries of the problem definition and problem solving steps in the table:
|Models for PCM CFD Simulation|
|Standard wall function||Near wall tratment|
|Solidification/Melting model||Solidification & Melting|
|100000||Mushy zone parameter|
|Boundry conditions for PCM CFD Simulation|
|Velocity inlet||Inlet type|
|1 m.s-1||velocity magnitude – silicone|
|343.15 K||temperature – silicone|
|Pressure outlet||Outlet type|
|0 Pa||gauge pressure|
|heat flux = 0||outer walls|
|Solution Methods for PCM CFD Simulation|
|Second order upwind||pressure||Spatial discretization|
|Second order upwind||momentum|
|Second order upwind||energy|
|First order upwind||turbulent kinetic energy|
|First order upwind||turbulent dissipation rate|
|Initialization for PCM CFD Simulation|
|387 K||Initial temperature|
Thermal properties for the two fluids defined in this problem (silicon and erythritol) are presented in the following table:
|0||387||Solidus temperature (K)|
|0||390.85||Liquidus temperature (K)|
|0||339800||Pure solvent melting heat (j.kg-1)|
After the activation of the solidification and melting module, new thermal properties for the fluids defined in the problem will be activated, as mentioned in the table above. Since the melting and solidification process takes place within the Erythritol material as PCM, it has a point of melting and solidification temperature as well as the latent heat rate of melting, which is a major factor in the melting and solidification process. But while the silicon liquid does not play a role in the phase change model process, its melting and solidification points are equal to zero with a latent heat rate.
All files, including Geometry, Mesh, Case & Data, are available in Simulation File. By the way, Training File presents how to solve the problem and extract all desired results.
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